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Integrated Debinding & Pre-Sintering Furnace
  • Integrated Debinding & Pre-Sintering Furnace
  • Integrated Debinding & Pre-Sintering Furnace
  • Integrated Debinding & Pre-Sintering Furnace
  • Integrated Debinding & Pre-Sintering Furnace
  • Model:KJ-MY1100 /KJ-MY1300

    Integrated Debinding & Pre-Sintering Furnace

    Description:

    The KJ-MY series is a box-type furnace that combines binder removal (debinding) and pre-sintering in a single chamber....

    Introduction

    The KJ-MY series is a box-type furnace that combines binder removal (debinding) and pre-sintering in a single chamber. Ceramic green parts are loaded once; the program holds a slow, controlled ramp through the low-temperature debinding stage to drive off binder, then continues directly to pre-sintering — no part transfer between stations. A separate fume-treatment cabinet, connected to the furnace by ducting, draws binder decomposition vapors away before they can re-deposit on the chamber or parts.

    Offered in 1100 °C and 1300 °C grades, the furnace uses matched heaters (resistance wire or SiC rod) and thermocouples (Type N or S), a high-purity alumina-fiber hot zone, and a double carbon-steel shell with forced air cooling. Touch-screen PID control with self-tuning and multi-segment programming holds temperature at ±1 °C, with over-temperature and thermocouple-burnout protection and a tower-stack status light.
     

    Applications

    1. Oxide ceramics — binder removal and pre-sintering of ceramic green bodies
    2. Electronic ceramics — LTCC, MLCC, and NTC thermistor ceramics
    3. Ceramic sensors — controlled debinding to prevent cracking and blistering
    4. Powder and ceramic R&D — slow, repeatable ramp/soak profiles for recipe development
    5. Small-batch production / pilot runs — eliminates part transfer and reduces handling damage
    6. Atmosphere options — ambient air for standard debinding, or inert gas for sensitive compositions

    Technical Parameters
    Item Specification
    Product name Box-type integrated debinding & pre-sintering furnace
    Models KJ-MY1100 / KJ-MY1300
    Maximum temperature 1100 °C / 1300 °C
    Heating elements Resistance wire / SiC (silicon-carbide) rod
    Thermocouple Type N / Type S
    Temperature control PID with self-tuning; multi-segment programmable
    Temperature control accuracy ±1 °C
    Temperature protection Over-temperature and thermocouple-burnout protection; tower-stack alarm light
    Chamber material High-purity alumina refractory fiber
    Shell structure Carbon-steel double shell with forced air cooling
    Door type Hinged, open-front door
    Working atmosphere Ambient air; inert gas optional
    Chamber size (W × H × D) 300×300×400 mm; 400×400×500 mm; 500×500×500 mm; 600×600×600 mm; 600×600×1200 mm; other sizes customizable
    Exhaust treatment Independent fume-treatment cabinet connected by ducting for binder-vapor extraction
    Control panel Separate touch-screen control enclosure with emergency stop

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    Application areas

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    Tel Number

    180-3717-8440

    Email

    web@kejiafurnace.com

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