English
简体中文
Русский язык
Français
日本語
한국어
Português
Español
Website navigation
Position:
Leave A Message
E-mail:
Tell:
Whatapp:
Address:Room 1505, Building 9, No. 26 Dongqing Street, Zhengzhou High-tech Industrial Development Zone
Tel Number
180-3717-8440
Product Introduction
The KJ-1200X-PGEP is a multifunctional ultrasonic spray pyrolysis system specifically designed for the synthesis of nanomaterials with core-shell structures. This equipment modularly integrates three core processes: ultrasonic atomization, high-temperature pyrolysis, and electrostatic collection, constructing a complete and controllable synthesis chain from precursor solution to nanopowder.
The system consists of three subsystems:
Ultrasonic Enhanced Aerosol Generator: Utilizes 1.7MHz high-frequency ultrasound to efficiently and uniformly atomize the precursor solution into micron-sized droplets. Equipped with a wide-range precision injection pump (0.004–70 ml/min) for precise control of the feed rate; the atomization volume is adjustable in stages (1–8 levels) and supports continuous or timed (30–180 minutes) operation modes.
High-Temperature Tube Furnace: Maximum operating temperature 1200°C, with a homogenization zone of up to 300 mm. Features a 30-segment programmable PID temperature control system with a temperature control accuracy of ±1°C, supporting complex heating, holding, and cooling process curves. The furnace tube is made of high-purity quartz, equipped with a water-cooled flange and pressure monitoring on the left end, and a KF25 interface on the right end for quick connection to the collector.
The electrostatic collector employs high-voltage electrostatic dust removal technology up to 30 kV to efficiently collect the nanoparticles generated after pyrolysis. The power supply features constant current/constant voltage dual modes and built-in arc protection to ensure stable and reliable collection. An adjustable bracket ensures precise alignment between the collector and the furnace tube, and unobstructed airflow.
The three modules work seamlessly together via the KF25 quick-connect interface. The carrier gas flow rate (0–100 ml/min) is precisely controllable. The entire system can operate stably in inert, reducing, or air atmospheres, providing unprecedented freedom of control over the particle size, morphology, and microstructure of nanomaterials.
Main Application Areas
With its precise atomization control, flexible heat treatment process, and efficient powder collection capability, this system has wide applications in the following cutting-edge scientific research and materials development fields:
Advanced Nanostructure Synthesis: Particularly suitable for preparing core-shell nanostructures, hollow spheres, and porous materials, allowing precise control of shell thickness and core composition.
New Energy Materials Development:
Lithium-ion Batteries: Used for synthesizing high-performance cathode materials (such as lithium iron phosphate and ternary materials) and anode materials (such as silicon-carbon composites).
Fuel Cells and Catalysts: Preparation of metal/oxide supported catalysts.
Functional Coatings and Powders:
Thermal Barrier Coatings: Synthesis of yttrium oxide-stabilized zirconia and other ceramic powders.
Optoelectronic Materials: Preparation of quantum dots, OLED light-emitting layer materials, etc.
High-Purity Ceramic Materials: Used for synthesizing ultrafine, high-purity ceramic powders such as alumina, zirconia, silicon nitride, and silicon carbide, suitable for powder metallurgy and advanced ceramics fields.
Biomedical Materials: Preparation of microspheres and biocompatible coating materials for drug delivery and bioimaging.
The KJ-1200X-PGEP is a multifunctional ultrasonic spray pyrolysis system specifically designed for the synthesis of nanomaterials with core-shell structures. This equipment modularly integrates three core processes: ultrasonic atomization, high-temperature pyrolysis, and electrostatic collection, constructing a complete and controllable synthesis chain from precursor solution to nanopowder.
The system consists of three subsystems:
Ultrasonic Enhanced Aerosol Generator: Utilizes 1.7MHz high-frequency ultrasound to efficiently and uniformly atomize the precursor solution into micron-sized droplets. Equipped with a wide-range precision injection pump (0.004–70 ml/min) for precise control of the feed rate; the atomization volume is adjustable in stages (1–8 levels) and supports continuous or timed (30–180 minutes) operation modes.
High-Temperature Tube Furnace: Maximum operating temperature 1200°C, with a homogenization zone of up to 300 mm. Features a 30-segment programmable PID temperature control system with a temperature control accuracy of ±1°C, supporting complex heating, holding, and cooling process curves. The furnace tube is made of high-purity quartz, equipped with a water-cooled flange and pressure monitoring on the left end, and a KF25 interface on the right end for quick connection to the collector.
The electrostatic collector employs high-voltage electrostatic dust removal technology up to 30 kV to efficiently collect the nanoparticles generated after pyrolysis. The power supply features constant current/constant voltage dual modes and built-in arc protection to ensure stable and reliable collection. An adjustable bracket ensures precise alignment between the collector and the furnace tube, and unobstructed airflow.
The three modules work seamlessly together via the KF25 quick-connect interface. The carrier gas flow rate (0–100 ml/min) is precisely controllable. The entire system can operate stably in inert, reducing, or air atmospheres, providing unprecedented freedom of control over the particle size, morphology, and microstructure of nanomaterials.
Main Application Areas
With its precise atomization control, flexible heat treatment process, and efficient powder collection capability, this system has wide applications in the following cutting-edge scientific research and materials development fields:
Advanced Nanostructure Synthesis: Particularly suitable for preparing core-shell nanostructures, hollow spheres, and porous materials, allowing precise control of shell thickness and core composition.
New Energy Materials Development:
Lithium-ion Batteries: Used for synthesizing high-performance cathode materials (such as lithium iron phosphate and ternary materials) and anode materials (such as silicon-carbon composites).
Fuel Cells and Catalysts: Preparation of metal/oxide supported catalysts.
Functional Coatings and Powders:
Thermal Barrier Coatings: Synthesis of yttrium oxide-stabilized zirconia and other ceramic powders.
Optoelectronic Materials: Preparation of quantum dots, OLED light-emitting layer materials, etc.
High-Purity Ceramic Materials: Used for synthesizing ultrafine, high-purity ceramic powders such as alumina, zirconia, silicon nitride, and silicon carbide, suitable for powder metallurgy and advanced ceramics fields.
Biomedical Materials: Preparation of microspheres and biocompatible coating materials for drug delivery and bioimaging.
