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Whatapp:
Address:Room 1505, Building 9, No. 26 Dongqing Street, Zhengzhou High-tech Industrial Development Zone
Tel Number
180-3717-8440
Introduction:
The KJ-VS-2200-1.6CLG is a vertical, top-discharge, graphite-heated, cyclically operated high-temperature sintering furnace. This equipment is specifically designed for high-temperature heat treatment in high vacuum or protective atmosphere environments, and is particularly suitable for the high-density sintering of metal powders and inorganic non-metallic materials. Its advanced thermal field and control technology effectively suppresses grain coarsening of nanoparticles, ensuring excellent microstructure and properties in the products.
Features and Advantages：
Superior High-Temperature Performance: Utilizes a high-purity graphite thermal field, with a maximum operating temperature of 2200℃, meeting the ultra-high-temperature sintering requirements of most high-end materials.
Precise Temperature Control System: Equipped with an AI-powered adjustment and a 30-segment programmable temperature controller, combined with infrared temperature measurement technology, it achieves precise temperature control within ±1℃, ensuring perfect repeatability of the process.
Excellent Vacuum System: Integrates a mechanical pump and diffusion pump system, achieving a cold-state ultimate vacuum of 6.67 × 10⁻³ Pa, providing a pure, oxygen-free environment for material processing and preventing oxidation and contamination.
High-efficiency furnace design:
Vertical top unloading: Compact structure, facilitating loading and unloading operations, especially suitable for handling powder materials and reducing material deformation during sintering.
Double-layer water-cooled furnace shell: Ensures a safe shell temperature during high-temperature operation.
Multiple interfaces: Equipped with inlet, outlet, and vacuum breaker interfaces for easy connection to various protective gas systems (such as argon and nitrogen).
Comprehensive safety protection: Features multiple safety interlock mechanisms including over-temperature alarm, overcurrent protection, and thermocouple breakage indication to ensure the safety of equipment and operators.
Main Application：
With its comprehensive capabilities in ultra-high temperature, high vacuum, and atmosphere control, this equipment is an ideal tool for the research and pilot production of the following cutting-edge materials:
1. High-Performance Ceramic Materials
Ultra-high temperature ceramics: Pressureless sintering of materials such as zirconium boride, zirconium carbide, silicon nitride, and silicon carbide.
Transparent ceramics: Sintering of optical ceramics such as yttrium oxide and calcium fluoride.
Functional ceramics: Preparation of piezoelectric ceramics and semiconductor ceramics.
2. Advanced Powder Metallurgy and Refractory Metals
Hard alloys: Liquid-phase sintering of materials such as tungsten carbide and tungsten carbide.
Refractory metals and their alloys: Sintering and purification of materials such as tungsten, molybdenum, tantalum, and niobium.
Intermetallic compounds: Sintering of compounds such as titanium-aluminum and nickel-aluminum.
3. New Energy and Battery Materials
Lithium-ion battery anode materials: High-temperature carbonization and graphitization treatment of silicon-carbon composite anodes and graphene-based materials.
Electrode Material Sintering: Used for the preparation of electrode materials for novel energy devices such as fuel cells and supercapacitors.
4. Nanotechnology and Special Materials
Nanopowder Densification: Achieving high density while using rapid heating and precise temperature control to suppress excessive growth of nanocrystals.
Scientific Research Experiments: Used by universities and research institutes for the exploration and development of new material systems.
Furnace main specifications:
The KJ-VS-2200-1.6CLG is a vertical, top-discharge, graphite-heated, cyclically operated high-temperature sintering furnace. This equipment is specifically designed for high-temperature heat treatment in high vacuum or protective atmosphere environments, and is particularly suitable for the high-density sintering of metal powders and inorganic non-metallic materials. Its advanced thermal field and control technology effectively suppresses grain coarsening of nanoparticles, ensuring excellent microstructure and properties in the products.
Features and Advantages：
Superior High-Temperature Performance: Utilizes a high-purity graphite thermal field, with a maximum operating temperature of 2200℃, meeting the ultra-high-temperature sintering requirements of most high-end materials.
Precise Temperature Control System: Equipped with an AI-powered adjustment and a 30-segment programmable temperature controller, combined with infrared temperature measurement technology, it achieves precise temperature control within ±1℃, ensuring perfect repeatability of the process.
Excellent Vacuum System: Integrates a mechanical pump and diffusion pump system, achieving a cold-state ultimate vacuum of 6.67 × 10⁻³ Pa, providing a pure, oxygen-free environment for material processing and preventing oxidation and contamination.
High-efficiency furnace design:
Vertical top unloading: Compact structure, facilitating loading and unloading operations, especially suitable for handling powder materials and reducing material deformation during sintering.
Double-layer water-cooled furnace shell: Ensures a safe shell temperature during high-temperature operation.
Multiple interfaces: Equipped with inlet, outlet, and vacuum breaker interfaces for easy connection to various protective gas systems (such as argon and nitrogen).
Comprehensive safety protection: Features multiple safety interlock mechanisms including over-temperature alarm, overcurrent protection, and thermocouple breakage indication to ensure the safety of equipment and operators.
Main Application：
With its comprehensive capabilities in ultra-high temperature, high vacuum, and atmosphere control, this equipment is an ideal tool for the research and pilot production of the following cutting-edge materials:
1. High-Performance Ceramic Materials
Ultra-high temperature ceramics: Pressureless sintering of materials such as zirconium boride, zirconium carbide, silicon nitride, and silicon carbide.
Transparent ceramics: Sintering of optical ceramics such as yttrium oxide and calcium fluoride.
Functional ceramics: Preparation of piezoelectric ceramics and semiconductor ceramics.
2. Advanced Powder Metallurgy and Refractory Metals
Hard alloys: Liquid-phase sintering of materials such as tungsten carbide and tungsten carbide.
Refractory metals and their alloys: Sintering and purification of materials such as tungsten, molybdenum, tantalum, and niobium.
Intermetallic compounds: Sintering of compounds such as titanium-aluminum and nickel-aluminum.
3. New Energy and Battery Materials
Lithium-ion battery anode materials: High-temperature carbonization and graphitization treatment of silicon-carbon composite anodes and graphene-based materials.
Electrode Material Sintering: Used for the preparation of electrode materials for novel energy devices such as fuel cells and supercapacitors.
4. Nanotechnology and Special Materials
Nanopowder Densification: Achieving high density while using rapid heating and precise temperature control to suppress excessive growth of nanocrystals.
Scientific Research Experiments: Used by universities and research institutes for the exploration and development of new material systems.
Furnace main specifications:
| Model | KJ-VS-2200-1.6CLG |
| Furnace Part | |
| Display |
Touch Screen-7” LCD touch screen can operate both furnace and vacuum pump systems.
 |
| Body structure | Double Layer steel casting support water jacket |
| Furnace shell | High intensity carbon steel with electrostatic spraying |
| Furnace chamber | Graphite |
| Max temp. | 2300℃ |
| Working temp. | <=2200℃ |
| Heating rate | Suggest 10℃/min（≤1600℃），5℃/min（1600℃-2200℃） |
| Heating elements | Graphite |
| Chamber size | 200*200mm(Diameter*Height) |
| Temperature control accuracy | +/-1℃ |
| Temperature Control | The temperature control system adopts artificial intelligence adjustment technology, with PID adjustment and self-tuning functions 1. Using PID mode to adjust temperature control, 30 sections of heating and cooling programs can be set 2. Temperature control accuracy ±1ºC 3, with over-temperature protection, broken couple protection 4. The instrument has the function of temperature self-tuning |
| Sealing method | Vacuum tank |
| Over-temperature alarm | Yes |
| Over-current protection | Yes |
| Thermocouple broken indication | Yes |
| Temperature measuring | Infrared temperature measurement |
| Suction mouth | 1 pc |
| Gas Outlet Port | 1 pc |
| Gas Inlet Port | 1 pc Support to insert protective gas( Micro pressure <=0.02mpa) |
| Vacuum Breaker | 1pc |
| Cooling Rate | Natural cooling |
| Vacuum System Part | |
| Max. Vacuum | 6.67x10-3Pa (Cool State) Kindly noted above vacuum is based on empty furnace |
| Vacuum Tank | Double layer water cooling carbon steel Silicone sealing device Hand wheel locking device |
| Vacuum system |
A vacuum pressure tank, rotary vacuum pump and diffusion pump with digital compact vacuum gauge |
