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Molecular Pump Tube Furnace
  • Molecular Pump Tube Furnace
  • Molecular Pump Tube Furnace
  • Molecular Pump Tube Furnace
  • Molecular Pump Tube Furnace
  • Molecular Pump Tube Furnace

    Model:KJ-TG600-S120CK1

    Description:

    It is widely used in experiments and small batch production in colleges and universities, scientific research institutes, industrial and mining enterprises, etc.

    Product Description:
    KJ-TG600 series atmosphere tube furnace adopts quartz tube as the furnace tube, the working temperature range is 450°C to 500°C, molybdenum-containing resistance wire is used as the heating element, double-layer shell structure and intelligent program temperature control system are adopted, phase-shift trigger , SCR control, the furnace material is made of alumina polycrystalline fiber material, and an air cooling system is equipped between the double-layer furnace shells, which can be vacuumed through the atmosphere. The furnace has the advantages of balanced temperature field, low surface temperature, and energy saving.
    The control system of this series of equipment is internationally leading, with the characteristics of safety and reliability, simple operation, high temperature control accuracy, good heat preservation effect, high uniformity of furnace temperature, and can be vacuumed and filled with various protective gases or destructive gases. It is widely used in experiments and small batch production in colleges and universities, scientific research institutes, industrial and mining enterprises, etc.

    Main functions and features:
    1. The heating element adopts high-quality resistance wire, and the furnace insulation material adopts polycrystalline fiber material, which has good thermal insulation performance, durability, high tensile strength, no miscellaneous balls, high purity, and the energy-saving effect is obviously better than domestic fiber materials.
    2. The entire furnace body adopts a double-layer liner structure with an air gap in the middle to isolate it. Even if the furnace temperature is as high as 1600°C, the surface of the furnace body can still be safely touched without feeling hot.
    3. The furnace tube adopts quartz furnace tube, and the temperature resistance of the furnace tube can reach 1100 ℃.
    4. The temperature control system adopts touch screen control, artificial intelligence adjustment, has PID adjustment, self-tuning function, can compile 30 stages of temperature rise and fall programs, and the data can be stored and output.
    5. With over-temperature alarm protection function, the operation is safe and reliable.
    6. The tube furnace is reserved with air inlet and outlet ports, and a vacuum pump interface, which can be connected to the vacuum pump for vacuuming.
    7. Our company has the ability of self-development, design, production and processing, and our machines provide lifelong parts replacement and upgrade services.

    The main technical parameters of the equipment:
    Product name Molecular Pump Tube Furnace
    Model KJ-TG600-S120CK1
    Furnace tube size Φ120mmX1000mm
    Furnace tube material Quartz furnace tube
    A furnace plug is placed on each side. The furnace plug can block the heat radiation in the center of the furnace tube and must be placed in the correct position of the furnace before heating
    Heating zone length 440mm
    Working temperature 500℃
    Max.temperature 600℃
    heating method High-quality alloy heating wire, the heating wire ring is inlaid on the surface of the furnace
    Chamber material Alumina polycrystalline fiber, good thermal insulation performance
    Temperature control method Multi-stage PID intelligent program temperature control
    control method LCD touch screen operation, intelligent multi-segment PID programmable control
    The temperature control system adopts artificial intelligence adjustment technology, has PID adjustment, self-tuning function and can compile multi-stage heating and cooling programs;
    1. Adopt PID method to adjust temperature control, and can set multi-stage heating and cooling programs
    2. Temperature control accuracy ±1ºC
    3. With over-temperature protection, the electric furnace heating circuit is automatically cut off when the over-temperature or broken coupler is broken.
    4. The instrument has the function of temperature self-tuning
    5. Using touch screen operation, the heating curve can be displayed in real time, and the data can be output and stored
     
    Heating rate 0-20ºC/min ,Recommended 10ºC/min, can be adjusted freely according to the process
    Operating Voltage AC 220V Single phase 50HZ
    heating power 5KW
    Furnace structure Double-layer shell structure is adopted, and a cooling fan is installed inside the furnace body to keep the surface temperature of the equipment low
    The furnace consists of furnace material, insulation material and heating elements
    The temperature control system consists of temperature control instruments, control elements and thermocouples
    Furnace body and temperature control integrated structure, the furnace is fixed on the temperature controller
    Flange joint Comes standard with two stainless steel vacuum flanges, installed mechanical pressure gauge and stainless steel shut-off valve
    sealing system The furnace tube and the flange are squeezed and sealed with a silicone O-ring, which is easy to remove, can be removed repeatedly, has good air tightness, and can pass through gases such as argon and nitrogen.
    Both ends of the furnace tube are equipped with 304 stainless steel metal flanges, which are equipped with high-temperature fluorine rubber gaskets. There are air inlets and outlets at both ends of the flanges.
    The pressure gauge is installed on the metal flange, and the precision needle valve can adjust the air intake and output volume, and nitrogen, argon, and other protective gases can be introduced
     vacuum system part
    Name vacuum system
    The main parameters Using high vacuum molecular pump group.
    The ultimate vacuum in the cold state can reach 6.67*10-3pa.
    KF25 quick connection, stainless steel bellows, manual flapper valve connected with flange and vacuum pump;
    Composite digital vacuum gauge display.
    Cooling system Equipped with a water cooler, the molecular pump can be used for cooling to prevent damage to the molecular pump due to overheating
     
    After-sales service One-year warranty and lifetime warranty (random accessories such as heating elements, furnace tube consumables, etc. are not covered by the warranty)
    Notice The pressure in the furnace tube should not be higher than 0.02MPa
    Due to the high internal pressure of the gas cylinder, when the gas is fed into the furnace tube, a pressure reducing valve must be installed on the gas cylinder. It is recommended to buy a pressure reducing valve. The range of the pressure reducing valve is 0.01MPa-0.1MPa, and it will be more accurate when used. Safety
    When the temperature of the furnace body is higher than 1000°C, the furnace tube cannot be in a vacuum state, and the air pressure in the furnace tube must be equal to the atmospheric pressure and kept at normal pressure
    The gas flow rate entering the furnace tube must be less than 200SCCM to avoid the impact of the cold atmospheric flow on the heated quartz tube
    · The long-term service temperature of the quartz tube is less than 1100°C
    For sample heating experiments, it is not recommended to close the exhaust valve and inlet valve at the flange end of the furnace tube. If you need to close the gas valve to heat the sample, you need to always pay attention to the indication of the pressure gauge. If the pressure indication is greater than 0.02MPa, you must immediately open the vent valve to prevent accidents (such as furnace tube rupture, flange flying out, etc.)
     

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