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Two Zones Split Vertical Tube Furnace
Two Zones Split Vertical Tube Furnace

Two Zones Split Vertical Tube Furnace

Model:KJ-1200X-VT-II

Description:

KJ-1200X-VT-II is Two Heating Zone Split Vertical Tube Furnace with vacuum-sealed 100mm diameter quartz tube. It can not only achieve faster sample heating and quenching in vacuum or gas flow but also be used for PVD, CSS, or CVD coating.

Detailed
Specific Introduction:
    KJ-1200X-VT-II is Two Heating Zone Split Vertical Tube Furnace with vacuum-sealed 100mm diameter quartz tube. It can not only achieve faster sample heating and quenching in vacuum or gas flow but also be used for PVD, CSS, or CVD coating. Two precision temperature controllers provide 30 segments heating and cooling program with +/- 1°C accuracy independently. The vertical tube furnace is installed in a heavy-duty mobile cart for easy moving.
Parameters:

Furnace Structure
  • Double-layer steel structure with air cooling to keep case temperature <65°C
  • High purity fibrous alumina insulation with a Special coating to ensure max. energy saving
  • Foam ceramic blocks with alumina coating are included, which is hanged on top and bottom of flange to protect O-ring from damaged by heat radiation
Power 6KW (total) / each zone: 3KW
Voltage AC 208-240V Single Phase, 50/60 Hz
Max. Temperature 1200°C (<1 hr) each zone
Continuous Temperature 1100°C for each zone
Max. Heating Rate <= 20°C/min.
Temperature Accuracy +/- 1°C

Tube Size and Materials
  • One 1000mm length quartz tube is included
  • OD: 100 mm, ID. 95 mm
  • Foam ceramic blocks with alumina coating are included, which is hanged on top of flange to protect O-ring damaged by heat radiation
  • Upgrade note:  Processing tube can be replaced by mullite tube from 60 mm OD to 100 mm OD at extra cost, then furnace can be used up to 1250°C )

Heating Zone Length
  • Two heating zones:  200mm + 200 mm  , total 400mm
  • Constant temperature zone: 300 mm (+/-1°C) if two heating zones are at the same temperature

Temperature Controller
  • MET certified 30 programmable segments for precise control of heating rate, cooling rate and dwell time.
  • Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  • Over-temperature protection and alarm allow for operation without attendant(s).
  • RS485 Communication Port.
  • The controller may be upgraded to Eurotherm 3000 with +/- 0.1 oC accuracy.
Vacuum Sealing Flange
 
Two stainless steel flanges with vacuum gauge and valves included
Gas outlet ( vacuum port ) on top with 1/4" barb connector. 
Gas inlet on the bottom with 1/4" barb connector
A hook ring is welded inside the top flange for hanging thermal block or crucible by wireYou may choose any connectors (KF25D adapter, 1/4'' Swagelok Tube Fitting) at extra cost.

Vacuum Level
10E-2 Torr by a mechanical vacuum pump
10E-5 Torr by molecular pump
 Leak rate < 5 mTorr / min.
Heating Element 1300°C Fe-Cr-Al Alloy doped by Mo
Dimensions 550mm(L) x 380mm(W) x 520mm(H) exclude mobile cart
600mm(L) x 600mm(W) x 1200mm(H) install with mobile cart
Net Weight About 80 kg (excluding mobile cart)
Shipping Size 48"(L) x 40"(W) x 72''(H)
Shipping Weight 400 lbs
Warranty One year limited warranty with lifetime support (Consumable parts such as processing tubes and o-rings are not covered by the warranty, please contact us to order the replacement.)

Compliance
  • CE Certified
NRTL or CSA certification is available at extra cost.

Application Note 

( We may help you to build customized flange to meet your application at extra cost )
Customers may calibrate temperature before use to obtain accurate temperature inside tube furnace,
Learn how to quench sample in gas flow and vacuum
Approach#1: Traditional wire cut and free-falling
Approach#2: Electromagnetic release and free-falling                                                      
The furnace can be modified into an HPCVD ( hybrid physical-chemical vapor deposition ) furnace via DIY a sample susceptor
The furnace can be used for brazing of two flat < 1" Diameter sample via top dead weight under vacuum at <1000°
3 Zone heating  Zone vertical furnace is available using this furnace
 Warning
  • The tube furnaces with quartz tubes are designed for use under vacuum and low pressure <0.2 bars / 3 psi / 0.02 MPa. Vacuum pressures may only be safely used up to 1000°C. The flow rate for gasses should be limited to < 200 SCCM (or 200ml/min) for reducing thermal shocks to the tube.
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. 
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E-mail:web@kejiafurnace.com
Tell:+(86) 181-3719-5600
Whatapp:+(86) 180-3717-8440
Address:No.18 Hongye Road,Hi-tech zone,Zhengzhou,China,450000
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